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From Laboratory to Production Line丨Full Industry Solutions for PRESSURE FILMS

As a leading provider of advanced solutions in the field of pressure distribution measurement, PRESSURE FILMS has long been dedicated to innovation in high-precision and high-reliability pressure visualization technologies. Committed to enhancing product design, improving human comfort, and advancing safety standards through scientific measurement, the company offers comprehensive pressure distribution testing systems across various industries. These systems include customized sensors, high-performance data acquisition hardware, and intelligent analysis software, empowering users to seamlessly accomplish tasks from data collection to in-depth insights.


The product portfolio comprises two core modules: high-density pressure distribution sensors and high-precision 3D force sensors. Together, they provide users with comprehensive, multi-dimensional measurement capabilities, spanning from surface pressure to vector forces.


PRESSURE FILMS

About PRESSURE FILMS

PRESSURE FILMS high-density pressure distribution sensors are dedicated to achieving refined measurement of pressure distribution at contact interfaces. Based on the material and characteristics of the sensing elements, they are primarily divided into two major technological branches:


1. **Flexible Fabric Pressure Distribution Sensors** 

Made from advanced textile structures and functional conductive materials, these sensors offer excellent flexibility, breathability, and durability. Their soft properties enable seamless adaptation to irregular surfaces, making them widely applicable in fields such as ergonomic assessment (e.g., seats, mattresses), sports science (e.g., sports equipment, biomechanics), medical rehabilitation (e.g., pressure ulcer prevention), and wearable devices (e.g., smartwatches, assistive exoskeletons). They enable unobtrusive, high-fidelity pressure distribution monitoring.


**2. Thin-Film Pressure Distribution Sensors** 


Utilizing high-precision manufacturing processes, these sensors integrate high-density sensing arrays on flexible polymer films. They are characterized by extremely high spatial resolution, rapid response times, and excellent stability, making them suitable for applications with stringent requirements for measurement accuracy and dynamic performance. Examples include pressure control in precision assembly processes, force feedback in robotic dexterous grasping, production control in semiconductor manufacturing, and pressure analysis in electronic device processing.


**PRESSURE FILMS High-Precision 3D Force Sensors** specialize in accurately measuring force vectors in space, capable of simultaneously decoupling and outputting three mutually orthogonal force components (Fx, Fy, Fz). They primarily encompass two application forms:


**1. 3D Force Platforms** 

As standard equipment for static and dynamic mechanical analysis, these platforms employ an integrated rigid design and high-precision force measurement technology, offering exceptional testing accuracy and outstanding anti-interference performance. They serve as core tools for biomechanical research (gait analysis, motion technique diagnosis), industrial impact force testing, and precise force vector measurement in aerospace fields.


**2. 3D Force-Instrumented Treadmill** 

By seamlessly integrating a 3D force measurement system into a large-scale treadmill platform, an advanced biomechanical testing environment is created. It enables real-time, continuous capture of ground reaction force data for each step during continuous dynamic activities such as walking and running, providing indispensable key data support for sports science, clinical gait analysis, and rehabilitation effectiveness assessment.


The two product series of PRESSURE FILMS, through synergistic and complementary technological approaches, can meet comprehensive high-end measurement needs ranging from pressure distribution to force vector analysis. Their core advantage lies in the highly flexible modular design. By combining sensors of different types and specifications, the same system can be widely applied across various scenarios, including seat pressure analysis, plantar pressure assessment, tire contact pressure measurement, industrial assembly pressure testing, and medical support surface pressure monitoring. Users can deploy multiple sets of equipment simultaneously for comparative testing or data fusion analysis according to their requirements, addressing the demands of complex scenarios in scientific research and engineering applications.


PRESSURE FILMS

**In the Field of Sports Science: Optimizing Performance and Preventing Injuries**

**1. Gait Analysis and Running Optimization**


It can analyze the foot pressure distribution of athletes to identify asymmetrical gait patterns. This enables targeted adjustments to running posture, reducing joint stress and enhancing energy transfer efficiency. Personalized insoles can be customized for each athlete to alleviate foot fatigue and prevent stress fractures.

**2. Sports Equipment Evaluation** 

Testing the pressure distribution of equipment such as athletic shoes, ski boots, and bicycle seats to ensure they provide adequate support without creating excessive pressure points. This helps in developing more ergonomic sports equipment.


**3. Sport-Specific Analysis** 

Analyzing the pressure distribution of the barbell on the palms during weightlifting to optimize grip techniques. 

Assessing hand pressure during golf swings to improve grip methods. 

Analyzing foot pressure during basketball jump landings to reduce the risk of ankle injuries.

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PRESSURE FILMS


**Vehicle Crash Testing: A Visual Revolution in Safety Design**

**1. Occupant Restraint System Optimization** 

Analyze the pressure distribution of seat belts on the chest and pelvis during collisions. 

Optimize the pressure distribution during airbag deployment to reduce secondary injuries. 

Evaluate the pressure distribution in child safety seats to ensure protection for vulnerable areas of infants and young children.

**2. Interior Safety Assessment** 

Test the pressure distribution on interior components such as dashboards, steering wheels, and armrests during collisions. 

Identify potential injury-causing hard points and high-pressure zones. 

Drive innovations in the passive safety design of automotive interiors.


PRESSURE FILMS


**Medical Rehabilitation: Precise Assessment and Personalized Treatment**

**1. Pressure Ulcer Prevention and Management** 

Long-term bedridden patients are prone to tissue ischemia and necrosis due to sustained localized high pressure. 

Pressure distribution systems can monitor the pressure distribution at the contact surface between the patient and the mattress in real time. 

Healthcare professionals can adjust the patient's position or select suitable pressure-relief mattresses based on this data. 

Predict risk areas for pressure ulcers and take preventive measures in advance. 


**2. Prosthesis and Orthosis Fitting** 

Accurately measure the pressure distribution within the prosthetic socket to optimize fit. 

Reduce skin damage and discomfort caused by uneven pressure. 

Improve the comfort and wear time for prosthesis users.

**3. Risk Assessment for Diabetic Foot** 

Patients with diabetes often cannot perceive abnormal foot pressure due to neuropathy. 

Pressure distribution testing can identify high-risk areas to prevent foot ulcers. 

Custom-made footwear can be designed for patients to redistribute plantar pressure.

PRESSURE FILMS

**Mattress and Seat Design: The Scientific Balance Between Comfort and Health**

**1. Mattress Development and Selection** 

Test the pressure distribution of mattresses on various body parts in different sleeping positions. 

Develop mattress materials that provide adequate support while effectively distributing pressure.

It helps consumers select suitable mattresses based on their body type and sleeping posture, and plays a crucial role in the design of elderly care and medical mattresses.

**2. Office and Automotive Seat Optimization** 

Analyze pressure distribution during prolonged sitting to prevent sciatic nerve pain. 

Design seats that conform to the body's curves to reduce "hot spot" pressure. 

Develop smart seats that automatically adjust support based on pressure distribution. 

Assess pressure distribution in driver’s seats to enhance comfort during long-distance driving.





PRESSURE FILMS

**Wearable Devices: Comprehensive Optimization from Headphones to Protective Equipment**

**1. Headphones and VR Devices** 

Test the pressure distribution of head-mounted devices on the head and ears. 

Optimize headband and ear cushion design to reduce discomfort during long-term wear. 

Improve the wearing comfort of immersive devices to extend usage time. 


**2. Face Masks and Respirators** 

Evaluate the fit of medical masks and respirators against the face. 

Ensure a secure seal while minimizing excessive pressure on the facial area. 

Design masks that better fit different face shapes to enhance protective effectiveness.




**3. Eyeglasses and Goggles** 

Analyze the pressure distribution of frames on the bridge of the nose and ears. 

Design lighter and more evenly pressure-distributed eyeglass frames. 

Particularly crucial for professional goggles that require prolonged wear.




**4. Sports Protective Gear and Helmets** 

Test the internal pressure distribution of sports helmets to balance protection and comfort. 

Optimize equipment such as knee pads and elbow guards to ensure protective effectiveness while maintaining athletic performance.





PRESSURE FILMS

**Emerging Application Areas**

**1. Animal Welfare Research** 

Analyze the pressure distribution of saddles on horses' backs to enhance animal welfare. 

Design equipment that better aligns with animal anatomy.


**2. Industrial Production Safety** 

Test the pressure distribution of tool handles to reduce occupational hand injuries. 

Optimize workstation design to alleviate physical strain during prolonged work.

**3. Consumer Product Design** 

Optimize the ergonomic design of everyday items, from toothbrush handles to suitcase pull rods.

Currently, the PRESSURE FILMS system has been widely applied in fields such as the automotive industry, medical devices, sports science, rehabilitation engineering, academic research, and industrial production. It has become a reliable partner for numerous enterprises, research institutions, and medical facilities in the field of pressure distribution measurement.


In the era of data-driven innovation, PRESSURE FILMS is propelling various industries to shift from passively addressing pressure-related issues to proactively designing safer, more comfortable, and more efficient human-machine interfaces.


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